Ternary Lithium Battery Pack for Toyota RAV4 Hybrid (Including PHEV) 3rd Generation (since 2025)

Product Overview

The Ternary Lithium (LiNiCoMnO₂, NCM) Battery Pack is a next‑generation high‑performance traction battery engineered for the 3rd Generation Toyota RAV4 Hybrid (2025‑present) (XA70 series), supporting both Hybrid (HEV) and Plug‑in Hybrid (PHEV/Prime) variants. Built on Toyota’s 5th‑generation Hybrid Synergy Drive (THS V) platform, this battery features advanced high‑density NCM ternary lithium cells, intelligent liquid/air thermal management, and next‑gen BMS (Battery Management System). It delivers significantly improved energy density, faster charging, stronger electric power assist, extended EV range (for PHEV), and enhanced fuel efficiency. Designed as an OEM‑grade direct replacement, it ensures perfect fit, plug‑and‑play installation, and restored hybrid system performance for the latest RAV4 Hybrid and Prime models.

2. Key Features

Full 3rd Gen RAV4 Compatibility: Fits all Toyota RAV4 Hybrid (2025‑present) HEV and PHEV (Prime) trims (FWD & E‑Four AWD‑i).

Advanced Ternary Lithium (NCM) Cell Technology: Ultra‑high energy density NCM cells for lighter weight, higher power, and longer cycle life.

5th‑Gen THS V Optimized: Precision‑calibrated for Toyota’s latest hybrid system, supporting stronger electric assist and higher regenerative braking efficiency.

Dual Thermal Management Systems: Active liquid cooling (PHEV) / smart air cooling (HEV) for optimal temperature control and stable performance.

Ultra‑Fast Charging (PHEV): Supports 11kW AC Level 2 charging and 50kW DC fast charging (10%–80% in ~30 minutes).

OEM Perfect Fit & Plug‑and‑Play: Matches original dimensions, mounting points, connectors, and CAN bus protocols.

V2H / V2L Capability (PHEV): Supports vehicle‑to‑home and vehicle‑to‑load power supply functions.

Enhanced Safety Architecture: Multi‑layer protection including overcharge, over‑discharge, over‑current, short‑circuit, and thermal runaway prevention.

Extreme Climate Durability: Reliable operation from ‑30°C to 60°C, with superior cold‑weather performance.

Ultra‑Low Self‑Discharge: ≤1.8% per month, ideal for long‑term storage.

Lightweight Design: Up to 50% lighter than previous Ni‑MH packs, improving vehicle efficiency.

Long Service Life: ≥4,000 charge‑discharge cycles with ≥80% capacity retention.

3. Specifications

Hybrid (HEV) Version

Battery Type: Ternary Lithium (NCM) Hybrid Traction Battery

Fitment: Toyota RAV4 Hybrid 3rd Gen (2025‑present) HEV | FWD & E‑Four AWD

Nominal Voltage: 251.6V

Nominal Capacity: 7.0Ah / 1.76 kWh

Cell Configuration: Prismatic NCM ternary lithium cells

Cooling System: Smart active air cooling

Operating Voltage Range: 188V – 289V

Cycle Life: ≥4,000 cycles (80% DOD, capacity retention ≥80%)

Operating Temperature: ‑30°C to 60°C

Weight: ~29 kg (≈40% lighter than 2nd‑gen packs)

Protection Functions: Full BMS with overcharge, over‑discharge, over‑current, short‑circuit, over‑temperature protection

Compatibility: 5th‑Gen Toyota THS V, latest BMS protocols

Plug-in Hybrid (PHEV / Prime) Version

Battery Type: Ternary Lithium (NCM) PHEV Traction Battery

Fitment: Toyota RAV4 Prime / PHEV 3rd Gen (2025‑present) | FWD & AWD‑i

Nominal Voltage: 355.2VToyota

Total Energy Capacity: 22.7 kWh

Cell Configuration: 96 series‑connected high‑density NCM modules

Cooling System: Intelligent liquid cooling & heating system

Pure EV Range: Up to 80 miles (129 km) EPA / 100 km (62 miles) WLTP

Charging Specs:

AC Level 2: 11kW on‑board charger | 0–100% in ~3 hours

DC Fast Charge: 50kW max | 10%–80% in ~30 minutes

Vehicle‑to‑X: V2H (Vehicle‑to‑Home) & V2L (Vehicle‑to‑Load) supported

Operating Temperature: ‑25°C to 60°C

Weight: ~136 kg

Protection Functions: Advanced BMS with multi‑layer safety protocols & thermal runaway protection

Compatibility: 5th‑Gen Toyota THS V, PHEV fast‑charging system