Toyota Highlander Hybrid 2005-2009 Lithium-ion Hybrid Battery Pack 288.0V 40 Modules 240 Cells
Lithium-ion hybrid battery for Highlander Hybrid XU20 (2005-2009) - view 2
Lithium-ion hybrid battery for Highlander Hybrid XU20 (2005-2009) - view 3
Lithium-ion hybrid battery for Highlander Hybrid XU20 (2005-2009) - view 4
EV Power Battery

Toyota Highlander Hybrid 2005-2009 Lithium-ion Hybrid Battery Pack 288.0V 40 Modules 240 Cells

Specifications

Compatible Vehicle Highlander Hybrid XU20 (2005-2009)
Battery Type Lithium-ion
OE Part Number G9200-48010 OE-Verified · Direct Fitment
Energy Specification 288.0V 40 modules

Compatible Vehicles

Direct-fit OEM replacement for the following models. Each part number is verified against the manufacturer's catalog before shipping.

Highlander Hybrid XU20 (2005-2009) EV Power Battery 288.0V 40 modules Lithium-ion

Product description

Lithium-ion Hybrid Battery Pack for Highlander Hybrid XU20 (2005-2009)

Drop-in lithium-ion replacement for the Highlander Hybrid XU20 (2005-2009) (model years 2005-2009). The pack consists of 40 individual 7.2V lithium-ion modules connected in series, providing a total system voltage of 288.0V and a total cell count of 240 cells. This configuration preserves the original battery enclosure geometry, allowing direct swap without modification to the high-voltage wiring harness or mounting brackets.

Key Specifications

  • Pack Configuration: 40 modules × 6 cells in series
  • Module Nominal Voltage: 7.2V
  • Total System Voltage: 288.0V
  • Total Cell Count: 240 cells
  • Cell Chemistry: Automotive-grade lithium-ion (drop-in upgrade)
  • Capacity: 6500mAh (module level)
  • Module Dimensions: ~19.6mm (W) × 106mm (H) × 275mm (L)
  • Cycle Life: 3000+ deep cycles
  • BMS: Per-module voltage monitoring + pack-level thermal management

Lithium-ion Battery Advantages

  • Higher Energy Density: 2-3× the energy per kg vs traditional hybrid battery designs
  • Longer Service Life: 3000+ deep cycles vs typical 1000-1500 cycle alternatives
  • Lower Self-Discharge: <3% per month — vehicle can sit longer between drives
  • Wider Operating Temperature: Reliable operation from -30°C to +60°C with integrated thermal management
  • Maintenance-Free: Sealed module design with no electrolyte top-up required
  • Plug-and-Play: Direct OEM connector compatibility — no harness modification needed

Vehicle Compatibility

Fits Highlander Hybrid XU20 (2005-2009) model years 2005-2009. Each battery pack is built to match the OEM G9200-48010 specifications for direct replacement. Compatible with factory ECU calibration — no reprogramming required.

Wholesale & Bulk Supply

Available for wholesale, distributor, and OEM integration programs. Custom branding, packaging, and BMS configuration available for orders ≥100 units. Contact our sales team for a quotation including shipping terms (FOB Shenzhen / CIF destination port) and lead time.

Frequently Asked Questions

Is this battery compatible with Highlander Hybrid XU20 (2005-2009)?

Yes. This Lithium-ion battery is engineered to OEM specifications for Highlander Hybrid XU20 (2005-2009). OE reference: G9200-48010.

What does OE number G9200-48010 mean?

The OE number G9200-48010 is the original factory part number assigned by the manufacturer. Our product matches this reference exactly, ensuring direct fitment without modification.

What warranty is included?

Lianli Technology provides a 12-month warranty on this product, covering manufacturing defects and premature capacity loss.

Do you ship internationally and what are the terms?

Yes. We ship to 60+ countries via air, sea, and express courier. DDP terms are available for major destinations including US, EU, UK, AU, and Middle East. Contact our sales team for a freight quote.

Can I install this battery myself?

Professional installation is recommended. Installation manuals and partner workshop lists are available upon request.

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