Lithium-ion Battery Pack for Toyota Prius 5th Gen (XW60) (2023-2025)
Specifications
Description
<p>Product Overview</p><p>This advanced Lithium-ion (Li-ion) hybrid battery pack is purpose-built for the 5th Generation Toyota Prius (XW60, 2023–2025), covering both standard Hybrid (HEV) and Plug-in Hybrid (PHEV) variants. As a core upgrade from the previous Ni‑MH technology, it features high-energy-density Li-ion cells, optimized thermal management, and seamless integration with Toyota’s 5th-Gen Hybrid Synergy Drive (HSD) system. Delivering higher power output, faster charging, and extended all-electric range, this battery restores peak hybrid performance, enhances fuel efficiency, and supports the XW60’s dynamic driving and low-emission operation. Engineered to OEM specifications, it offers a direct-fit, plug-and-play replacement solution for hybrid system maintenance or repair.</p><p>2. Key Features</p><p>Dual-Variant Compatibility: Designed exclusively for Toyota Prius 5th Gen (XW60) 2023–2025 Hybrid (HEV) and Plug-in Hybrid (PHEV) modelsToyota.</p><p>Advanced Li-ion Technology: High-energy-density lithium-ion cells (vs. Ni‑MH) for lighter weight, smaller size, and superior power density.</p><p>HEV & PHEV Optimized: HEV version for high-rate, shallow-cycle hybrid use; PHEV version for extended EV range and external charging.</p><p>High Power & Efficiency: Supports strong electric assist, quick regenerative braking, and smooth low-speed EV cruising.</p><p>Enhanced Thermal Management: Active air-cooling (HEV) / liquid-cooling (PHEV) for stable performance in extreme temperatures.</p><p>OEM-Perfect Fit: Matches original dimensions, mounting, connectors, and BMS protocols for 100% plug-and-play installationToyota.</p><p>Comprehensive Safety: Built-in overcharge, over-discharge, over-current, short-circuit, and over-temperature protection.</p><p>Long Cycle Life: Robust cell design withstands thousands of hybrid charge-discharge cycles with minimal capacity fade.</p><p>Improved Cold-Weather Performance: Maintains high output and efficiency in frigid conditio
Products Description
Product Overview
This advanced Lithium-ion (Li-ion) hybrid battery pack is purpose-built for the 5th Generation Toyota Prius (XW60, 2023–2025), covering both standard Hybrid (HEV) and Plug-in Hybrid (PHEV) variants. As a core upgrade from the previous Ni‑MH technology, it features high-energy-density Li-ion cells, optimized thermal management, and seamless integration with Toyota’s 5th-Gen Hybrid Synergy Drive (HSD) system. Delivering higher power output, faster charging, and extended all-electric range, this battery restores peak hybrid performance, enhances fuel efficiency, and supports the XW60’s dynamic driving and low-emission operation. Engineered to OEM specifications, it offers a direct-fit, plug-and-play replacement solution for hybrid system maintenance or repair.
2. Key Features
Dual-Variant Compatibility: Designed exclusively for Toyota Prius 5th Gen (XW60) 2023–2025 Hybrid (HEV) and Plug-in Hybrid (PHEV) modelsToyota.
Advanced Li-ion Technology: High-energy-density lithium-ion cells (vs. Ni‑MH) for lighter weight, smaller size, and superior power density.
HEV & PHEV Optimized: HEV version for high-rate, shallow-cycle hybrid use; PHEV version for extended EV range and external charging.
High Power & Efficiency: Supports strong electric assist, quick regenerative braking, and smooth low-speed EV cruising.
Enhanced Thermal Management: Active air-cooling (HEV) / liquid-cooling (PHEV) for stable performance in extreme temperatures.
OEM-Perfect Fit: Matches original dimensions, mounting, connectors, and BMS protocols for 100% plug-and-play installationToyota.
Comprehensive Safety: Built-in overcharge, over-discharge, over-current, short-circuit, and over-temperature protection.
Long Cycle Life: Robust cell design withstands thousands of hybrid charge-discharge cycles with minimal capacity fade.
Improved Cold-Weather Performance: Maintains high output and efficiency in frigid conditions better than Ni‑MH.
Quality & Reliability: Manufactured to Toyota OEM standards for consistent, long-term durabilityToyota.
3. Specifications
Hybrid (HEV) Version
Battery Type: Lithium-ion (Li-ion), Prismatic / Pouch Cells
Fitment: Toyota Prius 5th Gen (XW60) 2023–2025 Hybrid (HEV) 2WD / E-Four (AWD)
Nominal Voltage: 222VToyota
Total Capacity: 0.9 kWh / 4.0 Ah
Configuration: Series-connected modules
Cooling: Forced air cooling
Operating Temp Range: -30°C to 60°C
Weight: ~25 kg (≈44% lighter than 4th-gen Ni‑MH pack)
Protection: Overcharge, over-discharge, over-current, short-circuit, over-temperature
Compatibility: 5th-Gen Toyota HSD, Original BMSToyota
Plug-in Hybrid (PHEV) Version
Battery Type: Lithium-ion (Li-ion), Pouch Cells
Fitment: Toyota Prius 5th Gen (XW60) 2023–2025 Plug-in Hybrid (PHEV)
Nominal Voltage: 266.4V
Usable Capacity: 13.6 kWh
Configuration: 72 series-connected modules
Cooling: Liquid cooling system
EV Range (WLTP): Up to 86–110 km
Charging: 3.3 kW on-board charger; 0–100% in ~4.0 hours
Operating Temp Range: -20°C to 55°C
Weight: ~110 kg
Protection: Full battery management system (BMS) with multi-layer safety
Compatibility: 5th-Gen Toyota HSD, PHEV charging systemToyota
